Frame Shackle Bushings
1984-1993 Jeep MJ Commanche
1987-1996 Jeep YJ Wrangler
produces millions of plastic injection molded parts every year on micro processor
controlled Van Dorn molding machines ranging in size from 85 to 400 tons.
Daystar™ is extremely experienced in running elastomeric compounds such as
flexible PVC's, thermoplastic polyurethanes, and TPR's. They also run large quantities
of other thermoplastic resins.
Subassembly and Packaging
offers a wide variety of low cost assembly and packaging services.
Daystar™ can help its customers with developing complex bills of materials, scheduling,
warehousing, assembling, and packaging in production runs ranging from a hundred to hundreds
The design and production of elastomeric boots or bellows is a
Daystar™ specialty. Daystar™ have developed proprietary design software, specialized
injection molding bases, special purpose robotics, and unique boring and turning tools that enable
us to provide the optimum boot solution to our customer at unrivaled tooling and piece part prices.
Daystar™ has always met their customers' needs by designing and producing the highest possible
quality parts. Since 2000, Daystar™ has been certified QS 9000 / ISO 9001. This demanding
certification, recognized worldwide, ensures their customers that the entire process,
from design to shipment, is independently verified and documented to meet or exceed
their customers' expectations.
Daystar™ is a recognized specialist in manufacturing cast polyurethane elastomeric and
microcellular foam parts for the automotive industry. They have developed several families
of proprietary polymer formulations that give us the ability to match material properties
to the specific application at hand.
Engineering excellence is not just a catch phrase at Daystar™ - it is the foundation of the company. Daystar™ engineers can execute all aspects of the design process for part modeling and simulation to multi axis toolpath creation.
Daystar™ has been producing high quality injection molds for over 30 years ranging in sophistication from single cavity prototype molds to multicavity molds with hot runners and side actions.
Daystar™ produces a wide range of automotive steel components ranging from spring shackles to motor mounts and transmission mounts. Capabilities include CNC turning and boring, stamping, sawing, welding, and plating.
Their production facility includes multiple dispensing lines, a clean room for steel preparation for bonding operations, several custom designed automatic parts trimmers, a laboratory for testing part designs and material properties, and most importantly, a skilled team with a proven track record.